Profilator
Profilator has developed machining concepts and machining processes which are exactly coordinated to the requirements of the customer. High precision, flexible production processes, short cycle times, low investment and operation costs.
Features
- Modular machine platform in a compact design for gear production
- Maximum flexibility due to the modular design, configurable for a wide variety of machining processes (e.g. power skiving/SCUDDING®, hobbing, pointing, cycloidal milling, castle teeth milling, chamfering and deburring)
- State-of-the-art linear drives in the X and Y-Axis with torque-drive in the A-axis:
- High machine dynamics for short cycle times
- Highest levels of accuracy and low maintenance costs due to backlash-free and wear-free
- High machine rigidity for HARD SCUDDING® application
- Optional tool changer for maximum machining flexibility
- User friendly interface for easy setup and programming
- Industry 4.0 capable, expandable with additional sensors for machine monitoring
- Multiple automation concepts available
- Easy setup and access due to open walk-in work area linear drives
Technologies
Configuration Example
Configuration example for a SVE-330-VL-Twin for the machining SCUDDING®, hobbing, deburring and chamfering. The optional tool changer allows sequential machining with SCUDDING® as well as the integration of secondary processes such as rotary chamfering and many others.
POWER Skiving
SCUDDING® Quality meets Speed: SCUDDING® is a continuous gear cutting process. Many different tooth variations can be produced with SCUDDING®. Involute profiles for gears (rings - pinions) along with non-involute and non-symmetrical profiles can be produced for pulleys and block wheels. The Profilator machine concept allows the production of both internal and external gears using SCUDDING® all on one machine.
Pointing
The pointing unit can be operated via a rotary or indexed process. To produce different pointing angles, both pointing units can be adjusted during the cutting cycle using a total of 10 NC axes.
Polygon and Castle Teeth
The polygon milling unit is used to machine face slot/castle teeth in automatic trans-mission parts. The revolving cutter head is synchronized with the workpiece spindle can create many possible tooth geometries (e.g. a front clutch), which can also be deburred with additional tools in the same processing step.
Gear Hobbing
The modular system can accommodate fly cutter or hob process. When using a fly cutter tool, machining is carried out with indexable inserts, which produce spline gears, short gears and front gears very economically.
Chamfering
For the chamfering of gears, Profilator offers a chamfering unit for cutting processing in one clamping with the SCUDDING®, which allows a fast and very precise chamfering process to be integrated into the machine with little space requirement.
Request a Quote
GMTA
4630 Freedom Drive
Ann Arbor MI 48108
+1-734-973-7800
Mexican GMTA, S. De R.L. De C.V. Calz.
Camio a los Olvera 721 ,
76904 Los Olvera, Qro., Mexico
+52-442-225-5123
